wegon-stacking

Automatic Wagon Loader & Stacker

A fully automated machine to load and stack bags (of up to 50 kg’s) inside closed Indian railway wagons (BCN, BCN-A and BCN-HL). AWLS mimic the pattern and method in which bags are loaded manually by loaders and can place bags in the crown portion of the wagon and the passageway. This ensures that full capacity of the wagon is utilized.

Advantages:

  • Safety of personnel: AWLS is a fully automated machine, thereby eliminating the need for any operators to remain inside the wagon. This ensures safety of the loaders and keeps them away from exposure to dust and other harmful chemicals.
  • Maximizing the capacity of wagon: Complete floor space of the wagon is utilized including the passageway. With a unique lifter design, the height of the stack can be increased and bags can be placed in the crown portion of the wagon as well.
  • 24/7 Operation: AWLS can be used 24 hours days, 7 Days a week.
  • Supports all closed wagons: AWLS can be used to fill bags in all 3 types of closed wagons in India (BCN, BCNA and BCN-HL)
  • No damage or rejection of bags: With its unique stacker, the bags are placed onto the wagon floor without the use of any hooks or vacuum cups thereby ensuring that the bags are not damaged or torn during the entire loading process.
  • Remote Monitoring & Control: Using an easy to use PLC based control panel of AWLS, different loading pattern and no of bags to be loaded can be selected and the entire loading process can be monitored from a control room.
  • Provides KPI: AWLS provides in real time, critical loading information such as bag count, no of bags loaded, total no of bags to be filled, time taken to load the wagon and other statistical information for management control.

Design & Working Envelope:

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AWLS needs to enter through the door of the wagon and has 5 Degree of Freedoms :

  • Forward and Backwards: to fill bags throughout the width of the wagon
  • Sideways or lateral: to cover the width of the door and to fill bags in the passageway
  • 1800 Rotation: The stacker can rotate by 180deg to load both sides of the wagon
  • Telescopic extension: To extend the reach of stacker so that it can reach the edge of the wagon,
  • Vertical Lifter: to fill bags in the crown portion of the wagon.
automated-truck

Automatic Truck Loader & Stacker

A mobile automated machine which can place and stack bags automatically in closed and open trucks, trailers & containers up to 23 ft. This machine was designed to be flexible in nature and can cater to various sizes and dimensions of trucks and trailers available in India.  With its unique stacker, the bags are placed onto Read More...

the wagon floor without the use of any hooks or vacuum cups thereby ensuring that the bags are not damaged or torn during the entire loading process.

 

Using an easy to use control panel the AWLS, different loading pattern can be selected and the entire loading process can be monitored. AWLS also provides critical loading information such as bag count, no of bags loaded, total no of bags to be filled, time taken to load the wagon and much more.

Entering through the rear of the truck,  ATLS has 4 Degree of Freedoms and can move i) forward and backwards : to cover the length of the truck, ii) Sideways to cover the width of the truck,  iv) Telescopic extension to extend the reach and fill longer trucks and finally v) Vertical lift to increase the stacking height.Read more...

modular(mac)

Modular Accumulation Conveyor

Smart, Economical & Flexible conveyor modules most suited for small and medium scale businesses. These small cost efficient conveyor modules ensure highest availability rates and are easily scalable to accommodate future growth in operations.With In-built intelligence, MAC is a highly plug and play system that does not require  Read more...

 
customized-automation-solutions

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AutoRity is always eager to accept new projects and tasks for which an automated solution might not exist. Our expertise lies in understanding the problem and developing new products and or integrating existing products to solve your problems.We have the experience, skill and equipment necessary to deliver your projects efficiently and effectively. Read more...